Smaller Is Not Always Better: Large-Size Hollow Polydopamine Particles Act as an Efficient Sun Protection Factor Booster for Sunscreens.

Ultraviolet (UV) radiation from the sun is the most harmful factor for human skin, causing sunburn, melasma, freckles, blemishes, and skin cancer. Sunscreens play a key role in blocking UV absorption on the skin. This study focused on the synthesis of hollow polydopamine (h-PDA), whose structure mimics the naturally occurring melanin in humans, for use as an active ingredient in sunscreens by means of a hard-template-based method. The reactions involve a spontaneous polymerization of a dopamine monomer in the presence of tris(hydroxymethyl)aminomethane (Tris) as a catalyst onto a polystyrene (PS) core template. Different sizes of the PS core (about 280 and 450 nm) and weight ratios of PS/DA were applied to elucidate the effect of the hollow diameter and thickness of the shell on the morphology and absorbance of the synthesized h-PDA. From UV absorption results, it was observed that the synthesized h-PDA particles with a larger core diameter (about 450 nm) and a thin shell thickness (about 57 nm) presented high UV absorption. We found that the structure of the synthesized h-PDA is mainly composed of a mixture of 5,6-dihydroxyindole and indole-5,6-quinone precursors covalently linked together. After blending the h-PDA particles with the base cream, the formulation containing h-PDA with a large void diameter of about 450 nm showed the highest sun protection factor (SPF) of up to 7.43, which is related to % booster of 234.7%. In addition, the h-PDA particles exhibited biocompatibility and cellular uptake in keratinocyte HaCaT cells after 24 h of incubation, indicating the potential to mimic natural melanin in preventing UV-induced DNA damage, which could be safely used as an alternative sunscreen.