Journal of colloid and interface science · 2026
Coupling urea production and energy output in Zn-nitrate/carbon dioxide batteries enabled by porous copper‑nickel bimetallic catalysts.
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Chen Guoning, Chen Jianbing, Gao Sanshuang, Li Jun, Chang Bohao, An Xuguang, Xiao Linfeng, Cheng Hao, Hu Guangzhi, Ma Yujie
Аннотация
Conventional urea industry faces dual challenges of high energy consumption and carbon emissions. Although electrochemical co-reduction of nitrates and carbon dioxide (CO₂) offers a promising route for green urea synthesis, its electrical-to-chemical energy conversion efficiency remains constrained by sluggish reaction kinetics and high electrical energy demand. Here, we design and report a nitrogen-doped porous carbon (NC) material embedded with dispersed copper‑nickel bimetal nanoparticles (CuNi/NC) for constructing the first example of a Zn-nitrate/CO2 battery that can output electricity while generating urea with a superior energy efficiency of 1.51 molurea kWh-1 and a urea production rate of 110 mg h-1 gcat-1. The proposed assembled battery exhibits exceptional stability over 300 h, retaining high urea Faradaic efficiency at 36% and yield at 100.9 mg h-1 gcat-1. In situ X-ray absorption spectroscopy, infrared spectroscopy, and density functional theory simulations confirm that the active metal sites facilitate substrate adsorption and stabilize critical intermediates (*N-C-N, *NH₂, and *NO), thereby effectively accelerating CN coupling. This work breaks the 'high-energy, single-function' bottleneck of traditional electrochemical systems, establishing an innovative 'carbon-negative energy supply' paradigm for carbon-neutral agriculture and decentralized energy systems.