Low-energy production of a monolithic catalyst with MnCu-synergetic enhancement for catalytic oxidation of volatile organic compounds.

Producing a low-cost catalyst by a low-cost method is one of the hottest topics in the field of catalytic oxidization of volatile organic compounds (VOCs). In this work, a catalyst formula with a low-energy requirement was optimized in the powdered state, and verified in the monolithic state. An effective MnCu catalyst was synthesized at a temperature as low as 200 °C. Removals were all bigger than 88% for toluene, ethyl acetate, hexane, formaldehyde, and cyclohexanone at a low temperature of 240 °C. The MnCu catalyst was then loaded on a honeycomb cordierite, which was also effective for toluene removal at 240 °C. After characterizations, active phases were Mn3O4/CuMn2O4 in both the powdered and monolithic catalysts. The enhanced activity was attributed to balanced distributions of low-valence Mn and Cu, as well as abundant surface oxygen vacancies. The obtained catalyst is produced by low energy and effective at low temperature, which suggests a perspective application.