Impact of High-Shear Homogenization Pretreatment on Process Productivity, Economic Feasibility, and Product Quality During Long-Term Crossflow Microfiltration of Andean Blackberry Juice.

Although CFM is a promising non-thermal stabilization technology for blackberry juice, its industrial application is limited by permeate flux decline during long-term operation, while most previous studies have focused on short processing times. This study evaluated the effect of high-shear homogenization prior to enzymatic depectination on flux decline, product quality, and techno-economic feasibility during CFM. Juice processed by conventional grinding, high-shear homogenization, and enzymatic treatment was filtered through a 0.2-µm ceramic membrane at 150 kPa using feed volumes of 100-400 L. Homogenization reduced particle size and suspended insoluble solids, resulting in higher permeate flux, improved flux stability, and greater productivity. Flux decline analysis showed that high-shear homogenization extended the stable filtration regime and delayed severe fouling, sustaining an average Jpx of 65.3 L h-1 m-2 at VCR ~30 with feed volumes up to 400 L. Product quality was preserved, ensuring microbial reduction while improving anthocyanin and ellagitannin recovery (95% and 80%, respectively) and enhancing blackberry aroma. In addition, HS3+E reduced energy consumption and beverage production cost while achieving a positive NPV and a 21% IRR. Overall, homogenization improved the industrial feasibility of long-term CFM processing of Andean blackberry juice.