Highly efficient re-cycle/generation of LiCoO2 cathode assisted by 2-naphthalenesulfonic acid.

The explosively growing demand for electrical energy is generating a great deal of spent lithium-ion batteries (LIBs). Therefore, a simple and effective strategy for the sustainable recycling of used batteries is urgently needed to minimize chemical consumption and to reduce the associated environmental pollution. In this work, 2-naphthalenesulfonic acid is innovatively proposed for the highly-selective recovery of valuable metals. Impressively, lithium and cobalt are simultaneously separated through a single-step process, in which 99.3% of lithium is leached out as Li+ enriched solutions while 99% of cobalt is precipitated as cobalt-naphthalenesulfonate. The obtained lithium enriched solutions are recovered as Li2CO3. The cobalt-naphthalenesulfonate with high purity (99%) is ready to be transformed into Co3O4, and then generated into LiCoO2 by reacting with the above-obtained Li2CO3. The cathode material LiCoO2 with micro/nanostructures exhibits excellent electrochemical properties. Characterization results confirm the coordination structure of the extracted cobalt complex (Co(NS)2•6H2O). Finally, compared to other selective metal extraction techniques, this strategy avoids additional separation and purification processes, thus improving the recycling efficiency. Overall, this route can be extended to selectively extract valuable metals from other types of cathode materials in spent LIBs as a sustainable approach.