Prediction of overexertion injuries using biomechanical and psychophysical models.

This paper summarizes a three year epidemiological study conducted in five large industrial plants in order to evaluate the validity of two alternative modeling approaches to overexertion injury prediction. Detailed biomechanical and psychophysical job evaluations were performed for 55 industrial jobs comprised of 2934 potentially stressful manual materials handling tasks. The medical experiences of 6912 incumbent workers were monitored retrospectively for two years and prospectively for one year to establish a data base for comparison of the different models. The results show that each of the models can be used to predict both the incidence and severity of certain overexertion types of injuries such as contact, musculoskeletal and back injuries. The application of these models to identify or design administrative and engineering controls, however, may be limited as a result of the inherent correlation between the available indices and multifaceted jobs.