Establishing an affordable solar-floating Fe2O3@A1-xRx-TiO2 photo-Fenton catalytic system through the cyclic utilization of iron waste to de-pollute textile water contamination.

This study focuses on developing a cost-effective Fe2O3 catalyst from oilfield iron waste to create a floating heterogeneous photo-Fenton system with anatase/rutile(A/R) TiO2 heterophase photocatalyst (cork-Fe2O3@A1-xRx-TiO2) for treating textile pollution in sunlight. Through controlling sol-gel (SG) microwave heating technique, the A/R ratio of A1-xRx-TiO2 crystal is tuned (A/R ratio = 1.13 and Eg = 3.02 eV) to improve adsorption-photocatalytic removal of anionic/cationic dyes with an apparent kinetic rate (kapp) of 0.0074 min-1 under UV-visible irradiation. The developed cork-Fe2O3@A53.1R46.8-TiO2 floated system also outperforms the classical photo-Fenton with Fe/H2O2 benchmark, showing a 2-fold enhancement in textile dye degradation (kapp = 0.216 min-1 and space-time yield (SY) of 1.7*10-4 mol/E.g at pH 5.65) with high stability over four reuse cycles. The formation of Fe2O3@A53.1R46.8-TiO2 Type-II heterojunction is confirmed by optical and electrochemical analyses, allowing the acceleration of direct electron transfer mechanism and oxidative degradation of dyes during photo-Fenton reaction. As a case study, the cork-Fe2O3@A53.1R46.8-TiO2 system demonstrates a high capability for efficient mineralization of textile pollution in a real effluent, achieving 82 ± 2% reduction in the total organic contents at an operational cost of 2.61 $/kg.m3 in sunlight. Thus, this research addresses challenges in conventional Fenton chemistry, iron waste recycling, and catalyst retention, offering new insights for sustainable treatment of textile effluents and environmental protection.