Selective ultrasonic assisted synthesis of iron oxide mesoporous structures based on sulfonated melamine formaldehyde and survey of nanorod/sphere, sphere and core/shell on their catalysts properties for the Biginelli reaction.

Sulfonated melamine-formaldehyde including iron oxide nanoparticles were synthesized by sulfonation of melamine-formaldehyde and then Fe3O4 nanoparticles were bounded onto the surface of sulfonated melamine-formaldehyde (SMF). Two different iron oxide nanostructures including nanorods/spheres and nanospheres on sulfonated melamine-formaldehyde (SMF/Fe3O4) were obtained only by modifying the time of radiation from 4 to 8 h in our synthetic method. Furthermore core/shell (Fe3O4@SMF) was prepared by entrapping Fe3O4 magnetic nanoparticles as the core and sulfonated melamine-formaldehyde as the outer shell. The prepared components were characterized via, Fourier transform infrared spectroscopy (FT-IR), titration, X-ray diffraction (XRD), scanning electron microscope (SEM), transmission electron microscopy (TEM), Brunauer-Emmett-Teller (BET) analysis, Barret-Joyner-Halenda (BJH) analysis, vibrating sample magnetometer (VSM), energy-dispersive X-ray (EDX) spectroscopy, and thermal gravimetric analysis (TGA). According to obtained results, the synthesized products had a thermal stability near 180 °C, particle-size distribution around of 20-140 nm and surface area between 6 and 10 m2/g. In this study, vapor was used as a heat source. These effective and magnetically recoverable catalysts were employed for the synthesis of numerous 3,4-dihydropyrimidin-2(1H)-ones by utilizing aldehydes, ethylacetoacetate and urea. Functional easiness, excellent yields, short reaction time, the simplicity of work-up or filter, and thermal stability of these catalysts created them as appropriate heterogeneous systems and acceptable alternative to different heterogeneous catalysts.